In assistance to Nigel B (Muddywater), he has asked me to suggest a list of items to purchase prior to turbo swap to a hybrid and cat to aussie downpipe.

If anyone can think of iother items to add to the list please do so:-

1) Turbo oil feed/return pipe (metal bendy thing)
2) Turbo oil feed pipe to turbo gasket (thin metal item)
3) Turbo water feed pipe to turbo gasket (paper/cardboard type thing)
4) 4 off turbo to manifold "Toyota Crush Nuts"
5) 7 off special "Aussie bolts" these are 10x1.25 thread but with a 14mm head and not a typical 17mm head that most bolts come with.


Items that can be re-used:-
Turbo to DP gasket
Turbo to exhaust manifold gasket

_________________
JP
GT4DC Treasurer

Grey St185 RC
Silver BMW E46 M3
Multicolour yawn Honda VFR400
Silver Honda Civic Type-R

I'd suggest using a new turbo - manifold gasket (double oval hole thingy) having destroyed a turbo after a secondhand one delaminated.
The dp - exhaust gasket normally gets destroyed when taking apart as well, though the aussie may come with this.

_________________
If at first you don't suck seed, try drier grain.

don't see a swearbox mentioned.........

Thanks JP.
(I hated XTC )
Just need to get hold of part numbers now - anyone know if there's an online or pdf parts catalogue anywhere?
Here perhaps ?
http://www.ayrpark.plus.com/epc1/toyota/details.asp/fgn=1701&tregion=j&cid=215&mid=5&fulldate=11_01_19.html - but which numbers?

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Vice Chairman
1990 White UK Celica ST185 - Project DTM
1997 Cream BMW R1200C (as seen in James Bond "Tomorrow Never Dies")
2005 Jaguar X-type 3.0 Sovereign AWD Automatic
Blood Bikes - https://www.freewheelers.org.uk/

You lagging the downpipe or leaving it bare?

_________________
Don
GT4DC Chairman
1994 Toyota Celica GT-Four ST205WRC JDM 269bhp @ 0.9bar
1994 Toyota Celica GT-Four Special GT 590bhp @ 1.8bar
1989 Van Diemen RF88/89 Formula Ford 1600
2008 Nissan Patrol GU 3.0L ZD30DDTi 154bhp

I was planning on leaving it bare because it looks like it has a coating on it already (may be wrong though).
Having said that, I had thought about giving it a spray with some high temperature paint (as I have some in the garage).
However, I'm open to suggestions/opinions.

_________________
Vice Chairman
1990 White UK Celica ST185 - Project DTM
1997 Cream BMW R1200C (as seen in James Bond "Tomorrow Never Dies")
2005 Jaguar X-type 3.0 Sovereign AWD Automatic
Blood Bikes - https://www.freewheelers.org.uk/

Paint it and lag it, that's what I did after it cracked when left bare

There's a link to the online epc somewhere. Otherwise i think it's toyodiy.com

Part no for turbo-manifold is 17278-88480

One thing i plan on doing next time is swapping the stud/nut arrangement for simple bolts. Makes dp removal much easier when there's no studs in there!

Try this for the part numbers

toyodiy

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ST205 WRC

Is it an Aussie one? I think they are ceramic coated are they not?

I wrapped mine but its a cheapy one.

I would also add to the list.

1) Some oil to top up with as you may lose some when doing the change.

2) Some coolant as you will definitely lose some when you disconnect the water lines.

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GT4DC Events Co-ordinator
1996 ST205 UK

Very many thanks for the link.
Here's what I have so far -

1) Turbo oil feed/return pipe (metal bendy thing)
15481-88480 3SGTE..ST205 PIPE, TURBO OIL, NO.1 (1)

2) Turbo oil feed pipe to turbo gasket (thin metal item)
15471-88380 3SGTE..ST205 GASKET, TURBO OIL INLET (1)

3) Turbo water feed pipe to turbo gasket (paper/cardboard type thing)
16347-88380 3SGTE..ST205 GASKET, WATER BY-PASS (2)

4) 4 off turbo to manifold "Toyota Crush Nuts"
90179-10207 *** STD. PART (x 4)

5) 7 off special "Aussie bolts" these are 10x1.25 thread but with a 14mm head and not a typical 17mm head that most bolts come with.

6) Turbo to DP gasket
17279-88480 3SGTE..ST205 GASKET, TURBINE OUTLET ELBOW (1)

7) Turbo to exhaust manifold gasket
17278-88480 3SGTE..ST205 GASKET, TURBO TO EXHAUST MANIFOLD (1)

What about the following:
15526-88480 3SGTE..ST205 GASKET, JOINT (FOR TURBO OIL PIPE) (2)
90401-12009 *** STD. PART (1) - Oil Feed Banjo Bolt
(15474A) 15491-88480 3SGTE..ST205 HOSE, TURBO OIL OUTLET
90467-26007 3SGTE..ST205 CLAMP OR CLIP (FOR TURBO OIL OUTLET HOSE) (2)
90179-08054 *** STD. PART - NUTS (x2)
....
May worth getting the gaskets as a kit:
04175-74040 3SGTE..ST205 GASKET KIT, TURBOCHARGER (1)

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Vice Chairman
1990 White UK Celica ST185 - Project DTM
1997 Cream BMW R1200C (as seen in James Bond "Tomorrow Never Dies")
2005 Jaguar X-type 3.0 Sovereign AWD Automatic
Blood Bikes - https://www.freewheelers.org.uk/

I would consider swapping the oil pressure regulator valve too as you are adding an oil cooler.
ST205 Oil Pressure Regulator REGULATOR 15310-88460 £18.44 ??
ST205 Gasket for Oil Pressure Regulator GSKT, OIL REG 15318-88460 £3.03 ??

Also if you haven't got one... hows about an oil filter or two

_________________
JP
GT4DC Treasurer

Grey St185 RC
Silver BMW E46 M3
Multicolour yawn Honda VFR400
Silver Honda Civic Type-R

Got oil.
Literally just changed oil filter (but have a couple of new ones anyway).
Will pick up some coolant fluid.

_________________
Vice Chairman
1990 White UK Celica ST185 - Project DTM
1997 Cream BMW R1200C (as seen in James Bond "Tomorrow Never Dies")
2005 Jaguar X-type 3.0 Sovereign AWD Automatic
Blood Bikes - https://www.freewheelers.org.uk/

15526-88480 3SGTE..ST205 GASKET, JOINT (FOR TURBO OIL PIPE) (2) MIGHT AS WELL
90401-12009 *** STD. PART (1) - Oil Feed Banjo Bolt NOT REQUIRED UNLESS YOURS IS MULLERED/RUSTY - MAY BE WORTH CONSIDERING IF CHEAP
(15474A) 15491-88480 3SGTE..ST205 HOSE, TURBO OIL OUTLET - THESE GO BRITTLE SO YES WORTH GETTING ONE INCASE

90467-26007 3SGTE..ST205 CLAMP OR CLIP (FOR TURBO OIL OUTLET) DON'T BOTHER IMHO

90179-08054 *** STD. PART - NUTS (x2)
.... YES _ MAY GET DROPPED OR MULLERED[/quote]

_________________
JP
GT4DC Treasurer

Grey St185 RC
Silver BMW E46 M3
Multicolour yawn Honda VFR400
Silver Honda Civic Type-R

Sheesh,

Why not go the whole hog

11400-88386 3SGTE..ST205 SHORT BLOCK ASSEMBLY

but would probably work out cheaper

All parts ordered this morning
Good news is that they are in stock but in Belguim and the next delivery is Tuesday morning

_________________
Vice Chairman
1990 White UK Celica ST185 - Project DTM
1997 Cream BMW R1200C (as seen in James Bond "Tomorrow Never Dies")
2005 Jaguar X-type 3.0 Sovereign AWD Automatic
Blood Bikes - https://www.freewheelers.org.uk/