I need to relocate this, any clues on what pipe work to use - also where have you located yours?

I presume the gearbox oil will need filling after this - where do i fill this up?

Cheers
Rob

_________________
ST205




"And God said, Let the earth bring forth grass, and the earth brought forth grass and the Rastafarians smoked it."

From memory the gearbox lines are 5/8 UNF, I'd use some stainless braided hose in at least 5/8 size with fittings.

http://www.thinkauto.com are good for this sort of stuff.

The gearbox is filled from a plub on the front of it, its probably best to do a complete change of the gear oil if your moving the cooler anyway. Remember that there are two drain plugs aswell. There's a decent picture somewhere on Kris and Loosey's website http://www.gtfours.co.uk

No idea on where you should put it - I guess it depends on the reason why it needs moving. On a side note - if you have a JDM car it might also be a good oppertunity to upgrade to the UK spec cooler or a similar size aftermarket item.

_________________
GT4DC Events Co-ordinator
1996 ST205 UK

I need to relocate due to a FMIC being in the way, it's in a place where it really needs some attention - looks like it could drag along the floor

_________________
ST205




"And God said, Let the earth bring forth grass, and the earth brought forth grass and the Rastafarians smoked it."

Rob,

Take a look Here for pics of where Kris relo'd his to post frontmount

It's a very tight fit but fit it does

Pipe wies I can't quite remember how it happened (it was about 10pm when we got it in place LOL).
As I recall we re-used the stock connections to the Rad for their 90 bend and the connection to the cooler. If I remember rightly we cut these after the 90, flared the end then used flexi to connect back to the original pipes.
Kris or Jon might have better pics of the final result

Robbie - if you turn around the stock hard gearbox lines then they have a near 90 degree bend to route them from the cooler back towards the gearbox.

Datajon came to the rescue with a flaring tool so that these could be connected onto the stock gearbox lines.

Note that the pipes shown below were cut and bent a little to get the required position...




The cooler is a bloody tight fit, and I would recommend a slightly thinner core to the next guy who does this to allow a little more room!

_________________
Kris
95 ST205 - slept for 10 years, now waking up...
Avensis
http://www.gtfours.co.uk
_______________________________________
Turbocharging - the replacement for displacement

i don't think there is enough room on mine to do it, was mounting under the engine not satisfactory?

_________________
ST205




"And God said, Let the earth bring forth grass, and the earth brought forth grass and the Rastafarians smoked it."

Looks a very tight squeeze in Kris' pic. If they are touching I'd be concerned that vibration would damage the core of the FMIC and/or the gearbox cooler/pipework. It all depends on how they are mounted relative to each other.

My thinking was to change the cooler to a standard low profile type of aftermarket motorsport cooler and remote mount it. Not sure exactly where though.

_________________
Don
GT4DC Chairman
1994 Toyota Celica GT-Four ST205WRC JDM 269bhp @ 0.9bar
1994 Toyota Celica GT-Four Special GT 590bhp @ 1.8bar
1989 Van Diemen RF88/89 Formula Ford 1600
2008 Nissan Patrol GU 3.0L ZD30DDTi 154bhp

Don - the problem in reloacting the cooler is that you really want it in a direct path of some air. This limits you in where you are going to position the cooler.

The pic shows that the space is very tight, but there is a gap between the cooler and the FMIC.

Note that you will have to use solid pipework as there will not be enough room with flexi ones.

A final solution and mounting arrangement is coming...

_________________
Kris
95 ST205 - slept for 10 years, now waking up...
Avensis
http://www.gtfours.co.uk
_______________________________________
Turbocharging - the replacement for displacement

i'll wait for the final version - i'll make it as secure as i can in the mean time

Cheers guys

_________________
ST205




"And God said, Let the earth bring forth grass, and the earth brought forth grass and the Rastafarians smoked it."