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 Post subject: Knock sensor output
PostPosted: Tue Apr 14, 2009 11:08 pm 
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an interesting read here for you technical guys looking at knock detection means and also the relevance of of using Gm knock sensor in place of the Toyota device.

http://www.deviantmethods.com/bigmoose/pages/knock.htm

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Quote:
"Now for a couple of SAE papers to get you guys started.

SAE 871911 "Individual Cylinder Knock Control by Detecting Cylinder Pressure" by Kunifumi Sawamoto, Yoshiaki Kawamura, Toru Kita and Kenjiro Matsush*ta of Nissan Motor Co. Ltd. This paper will show you the relationship of knock frequency with acoustic velocity in the combustion gasses, bore diameter and resonance mode. It will also characterize the frequency multiples of the modes, and it 'taint x2, x4 ,x8 etc. Paper will also show where in crank angle knock typically occurs.

SAE 890156 "Characterization of Knock in a Spark Ignited Engine" by Kwang Min Chun and John B. Heywood of MIT Fame. This paper has a couple of nice graphs and drawings that will show you why knock collapses the ring lands.

SAE 982477 "Knock in a S.I. Engines: A Comparison between Different Techniques for Detection and Control" by F. Millio and C. V Ferraro of the Politecnico di Torino, Departmento di Energetica... like in Italy. This work will show you that the resonances are Bessel wave functions ... also that predominant resonances are are engine speed dependent. Also has some really nice graphs that show you how valve chatter and piston slap overlay the knock signatures."


This is not my work I should point out and thanks to BigMoose and the deviantmethods website

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PostPosted: Tue Apr 14, 2009 11:20 pm 
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Very interesting - so my very rough interpretation of that is - as many of us have thought the GM sensor is different and not at all appropriate for use in the 3S-GTE?

Is that right? The waveform and spectogram are totally different.

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PostPosted: Tue Apr 14, 2009 11:37 pm 
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They are but they may use a different sensor that is tuned to a different frequency.

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Looking at part nos GTSchris looks to supply a 10456288 as seen here and the analysis above? Can't quite make out the part no
Image

Certainly the bosch knock sensor that IIRC Kris is using on his extra threaded insert on his block is a braodband type?


The resonant type does not require filtering electronics to reduce frequencies outside of the knock range. The broad band will.

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PostPosted: Tue Apr 14, 2009 11:47 pm 
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That GM sensor is close in the second harmonic

If the inputs are the same then it looks to be about 6db more sensitive (2x output amplitude) but the second harmonic will probably be -6dB to compensate

But it's far from an ideal solution. Not to be recommended!

JP, the visible digits match according to my tired old eyes


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PostPosted: Tue Apr 14, 2009 11:52 pm 
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yes digits match but can't read final one.

The testing of knock sensor output was not a calibrated test. it was more of a
1) take a knock sensor
2) hit on table
3) measure output frequencies.

Now it depends on how calibrated his right arm is!

I assume you are talking about the "U20" calculated knock freq when you refer to second harmonic? Seems there is numerous diff frequencies generated according to the published papers listed in teh 1st thread.

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 Post subject:
PostPosted: Wed Apr 15, 2009 12:15 am 
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Not quite

Any tuned circuit (mechanical or analog) will have resonances (of decreasing magnitude) at 2x, 4x but also 1/2, 1/4 etc

1/2 wave resonance on that GM sensor would be 5.5kish. Not right though so not a recommended replacement


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PostPosted: Wed Apr 15, 2009 9:21 am 
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I would have expected a knock sensor (which is a mass/spring with possible damper system in my eyes - could be wrong!) to have most response on the second harmonic or full wave as is simple harmonic motion so kind of see where you are going.

I think regardless we are both talking BS as I also supect the knock sensor in the Toyota is highly resonant (with little damping) at the frequency it is designed for and will produce a substantially less output when exceited by other frequencies.

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 Post subject:
PostPosted: Wed Apr 15, 2009 3:29 pm 
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I thought most knock sensors are piezo-electric devices with the crystals cut to match the knock frequency of the cylinder bore diameter (theres some sort of mathematical formula for this). With this type of sensor you can't use one from another engine if it has a different bore and stroke.

I suspect the 'universal' Bosch sensor probably is not of the piezo-electric type as I've seen what appears externally to be the same sensor on a wide variety of engines. Perhaps it uses some sort of filtering to detect knock from the white noise?

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PostPosted: Wed Apr 15, 2009 3:58 pm 
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You are correct Don.

I have always thought it odd that a people just chuck a knock sensor from some Vauxhall on their 3sgte. There is a possibility that the frequency coudl have been the same though.

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 Post subject:
PostPosted: Sun Apr 19, 2009 10:01 am 
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The knock frequency is a function of the cylinder diamter, which is what the stock KS is tuned to ~5.8kHz iirc.

Using the GM one means that the engine is effectively "deaf" and won't hear knock anywhere near as well as when using the stock KS

All imho of course...

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PostPosted: Sat May 16, 2009 10:38 pm 
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My studies so far have shown that the GT4 knock sensor is highly resonant at the primary det. frequency.

There seem to be 2 main schools of thought on knock sensing. One is to have a very narrow band filtering at the primary knock frequency so that most other noises are eliminated. The other is to 'gate' the sensor so that the electronics only listens at the time det. is expected, therefore eliminating other noises outside this time. The 2 are, to some extent, mutually exclusive. If you have a highly tuned front end or sensor then the rise & fall rates of the amplitude will be too slow for effective time sampling.

If you wish to do time gating or do the filtering in the electronics then you'll need a wide bandwith, non resonant sensor. Otherwise, I would use the standard toyota sensor. Using a highly resonant sensor tuned to the wrong frequency means you'll hear engine noise more than knock.

I'll paste the relevant bits of a thread I ran on the OC showing my studies so far:

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PostPosted: Sat May 16, 2009 10:39 pm 
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Quote:
As some of you may be aware, I'm in the process of developing a box of tricks to use the standard knock sensor and provide a bargraph of knock level, a 0-5V analogue signal for ecu's which support knock control and a digital 'knock present' output to switch maps on ecu's which dont support knock control.

The system I have so far is just a crude filter & level detector, using the inbuilt resonance of the knock sensor to provide the main filtering.

It has been suggested that it would be better to use a 'sample & hold' system which measures the level only during the time knock is likely in order to reduce the effect of engine noise. I was concerned that in order to receive fast enough response to make this worthwhile, would require reducing the 'Q' of the filtering and could therefore mean any advantages of sampling could be lost by allowing other frequencies through.

I decided to run some tests on my old knackered engine (No. 4 ringlands) before replacing it rather than abuse the new one.

Firstly, checking whether the spark is on rising or falling edge of IGT signal: (answer appears to be falling edge)
Trace 1: G1 from dizzy. Trace 2: IGT. Trace 3: Probe next to king lead.
Image

Secondly tests at 4K RPM with no load, with load, with load and 27 degrees extra ignition
Trace 1: G1 from dizzy. Trace 2: IGT. Trace 3: knock sensor (10M load, disconnected from ecu)
No load:
Image

With load:
Image

With load & extra advance:
Image

Thirdly tests at 7K RPM (rev limiter) with no load, with load, with load & 17 degrees extra advance (trace 3 scale changed)

No load:
Image

With load
Image

With load & advance
Image


The traces show that using the standard knock sensor, the base noise level is reasonably flat (apart from knocking ringland), and det. is by far the loudest thing heard making time gating somewhat un-necesary.




I plan to measure the response of a knock sensor with various loads using an oscillator and loudspeaker. Will post the results when I've had time to do it.


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 Post subject:
PostPosted: Sun May 17, 2009 11:17 am 
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Hi Chris,
some bloody good info there m8. Thanks for sharing.

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 Post subject:
PostPosted: Sun Jun 07, 2009 6:38 pm 
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For anyone looking at playing with FFT analysis of this (a good idea IMHO)

check out thsi software:-
http://audio.rightmark.org/download.shtml

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