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 Post subject: Forces on the conrod
PostPosted: Tue Sep 20, 2005 7:48 pm 
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Some food for thought :)

With the following information, the maximum force exerted on the conrod seems to work out as follows:

(CP piston and Eagle conrod data shown in brackets)

1.314kg (1.022kg) - Conrod, piston, rings, pin, bolts and bearing weight
137.96mm - rod length (Eagle is a touch shorter but ignored for clarity)
86.0mm - piston stroke

RPM . . Force (Tonnes)
1000 - 0.08 (0.06)
4000 - 1.33 (1.03)
6000 - 2.98 (2.32)
7200 - 4.30 (3.34)
8000 - 5.30 (4.12)
8200 - 5.57 (4.33)

Points of interest:
1. The same force appears to be exerted on the CP setup at ~8200rpm when the stock setup is running at ~7200rpm
2. No correction has been applied for either compression forces or torque forces

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 Post subject:
PostPosted: Tue Sep 20, 2005 9:12 pm 
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yeh but can the eagle rods take the same force as the stock ones? I am not trying to rubbish them in anyway, it is just a question that we dont know the answer to YET!

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 Post subject:
PostPosted: Tue Sep 20, 2005 10:18 pm 
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JP - good question. They are going to be tested at 8,500rpm very shortly, but not by myself! :D

Even though I have these rods I'm not sure whether they are the "wise" choice...time will tell.

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 Post subject:
PostPosted: Tue Sep 20, 2005 10:19 pm 
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Going to know the answer soon enough as lots of people using or about to use chocolate rods in rebuilds.

Hopefully this all works out to be nothing more than scare mongering (fingers tightly crossed)

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PostPosted: Tue Sep 20, 2005 10:46 pm 
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Yes I agree, Hopefully the re-design that I have heard of cured any possible problems in teh past.

Fingers crossed :-)

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 Post subject:
PostPosted: Wed Sep 21, 2005 12:30 pm 
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The conventional wisdom is that uprated rods are generally heavier than stock.

With the Eagles being approx 100g lighter (?) then unless they are using a much better material, then I can't see how they will match the strength of the heavier rods like the Arrow, Crower, HKS, TTE types.

I'm assuming of course that all other things are equal, surface finish, uniform metal density (v. important in rods) etc. etc.

My plan is to speak to people like Arrow and Farndon about 'finishing' my TTE rods as part of the balancing.

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 Post subject:
PostPosted: Sat Oct 01, 2005 8:31 pm 
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Update:

The Eagles have survived 8000 rpm and 500hp+ so far.

I will endeavour to get the owner of these rods to get a dyno plot together and claim his glory.

I drove the car at ~420hp so can verify that it's living and is "fairly" quick! :shock:

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 Post subject:
PostPosted: Sat Oct 01, 2005 11:07 pm 
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Any info available on the balancing and preparation of the rods Kris?

I suspect the cases of broken rods (as opposed to bent rods) is due to poor or indequate prep for the eventual use of the car. Witness the recent article in Racecar Engineering which quoted an example of a K series engine with slightly out of balance counterweights producing an imbalance force of almost 1 tonne at 8,200rpm :shock:

The other interesting comment was that it is more important to match the centre of gravity for the rods than to match the weights. I wonder how many engine builders do that?

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 Post subject:
PostPosted: Thu Oct 06, 2005 6:11 pm 
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Quote:
With the Eagles being approx 100g lighter (?) then unless they are using a much better material, then I can't see how they will match the strength of the heavier rods like the Arrow, Crower, HKS, TTE types.


Good point. Just for completeness, the Eagles are ~218g lighter per rod vs the stock rods.

Personally I feel these are not as "strong" as some of the better known rods e.g. Pauter, Crower, TTE, Arrows etc.

I believe these are manufactured from a similar material, (4340), as these "better" rods. The increased strength of the above rods I would imagine would lie in them physically having more material than the Eagle i.e. thicker.

However, from the above info on "forces", I would've thought there would be a happy medium ground between longevity, performance and weight. I suppose there will be instances when a rod could be "too" heavy.

I think lightening is one way forward....but how light is too light? :shock:

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 Post subject:
PostPosted: Thu Oct 06, 2005 6:59 pm 
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Hmm, was reading an article in a bike mag about the different designs of piston. Nice short skirts, additional bracing, materials and how long they are designed to last. I will review when I get home but basically it was how to extract 250bhp from 1000cc by getting mega revs. I think they rev superbike race engines similar to F1 engines. I also took a picture of the F1 Turbo era piston they had in teh shop @ brands. Had plenty of chants of "you sad B******" from teh peeps I was with lol.

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 Post subject:
PostPosted: Mon Oct 10, 2005 6:18 pm 
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I run the CP / eagle rod combo at 8000 rpm and i have had no problems yet,that includes no piston slap like some other combinations.
Hutch

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 Post subject:
PostPosted: Mon Oct 10, 2005 10:28 pm 
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CP's seem to get a good rap from most folks. I'm hanging fire on pistons until the Mahle items are available. They've been advertised in the US but they haven't been made yet .... grrrr!. If there's too much delay I'll go with the CP's.

Did you shot peen or polish the Eagle rods or just balance and fit them as they came?

There's a story circulating about Mk2 Eagle EVO (modified) rods but nobody seems to have any details. The Eagle design around the small end should actually be stronger than my TTE's relatively speaking.

TBH if they are balanced and prepped right they will probably be fine.

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 Post subject:
PostPosted: Mon Oct 10, 2005 10:42 pm 
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Shorts skirts I believe will be noisy and will help to wear the bores at an accelerated rate :(

The Eagles have already had a few processes done to them by the time you receive them :shock:

Without recapping on already covered material; I think any rod can fail under the right conditions. I suppose a possible conclusion to draw is how/why a particular rod failed given the circumstances they were operating under.

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 Post subject:
PostPosted: Mon Oct 10, 2005 10:48 pm 
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Kris wrote:
The Eagles have already had a few processes done to them by the time you receive them :shock:


You mean they say a prayer for them before they leave the factory :lol:

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 Post subject:
PostPosted: Mon Oct 10, 2005 11:31 pm 
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So does Kris have Halal or Kosha Rods?

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