Are you refering to this one mike ?
To me it looks very 'square peg in a round hole'. If you go circular gauge, you need a circular display (not seen one yet), or smaller circular hole and pad the wasted space with graphics. At a distance it looks good, but closer up I agree the finish isn't good. The quality of any graphics will be limited by the resolution of display. High resolution = expense. I will face the same limitations of course.
I'm now considering the option of a 2 or 3 PCB stack to allow a flat box for surface mounting anywhere on the dash. The same board set could also be fitted into a Din case for mounting in a hole.
This would probably necesitate use of a single 'd' connector for connections so it would need to be supplied with a loom of some description. This could offer the option of a right angle connector coming out of the bottom for flat mounting or coming out of the back for panel mounting.
Display wise, I really want to go for colour for the 'wow factor', particularly as people like to choose illumination colour (green / yellow / blue are all common themes) plus the option of colour change for warning levels. A bit more research needed still. Since the interfaces are pretty staqndard, I would hopefully be able to offer the option of cheap,readable,monochrome or colour.
A quick trawl of RS shows:
http://uk.rs-online.com/web/p/hand-held ... s/2072136/ 130x65x25 with a recess for a front membrane.
Something like this for a bit more wow factor:
http://uk.rs-online.com/web/p/hand-held ... s/5363328/
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