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 Post subject: 205 Boost Leak
PostPosted: Mon Feb 06, 2006 5:39 pm 
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Clubman

Joined: Wed Oct 05, 2005 9:03 am
Posts: 81
Location: Bracknell
Car Model: ST205
Hello,

I have recently fitted my replacement turbo after a nasty case of snapped shaft (sounds painful :) )

On the new (second hand) turbo there are 5 numbers on the inlet casing (cant remember the numbers) but there are 2 numbers then a hyphon then 3 more numbers????????????? also one of the pipes coming out of the actuator is bigger than my old one.

Anyway she boost up fine until about 0.5 bar then wont go any further and I can hear a hissing noise so obviously it has a boost leak somewhere, however if I turn my boost controller up to 1.12 bar, it will boost up to about 0.97 bar still with the hissing, should it go further with the boost controller on? I didn't think it would as if there is a leak then it will get to a certain pressure then not hold any more? I have checked the pipes and all seem to be on tight, any ideas? I thought that the boost rising with the boost controller was a bit weird because I thought that maybe it could only hold a certain pressure then leaked but this does nto seem to be the case.

I better stop thinking and rambling.

Any help would be appreciated.

Thank You

Nathan

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 Post subject:
PostPosted: Mon Feb 06, 2006 5:51 pm 
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Joined: Tue Oct 18, 2005 8:07 pm
Posts: 384
Car Model: None
are you positive you havent been sold a knackered turbo? does it sound like a jet roaring when it comes on boost?

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 Post subject:
PostPosted: Mon Feb 06, 2006 6:11 pm 
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Clubman

Joined: Wed Oct 05, 2005 9:03 am
Posts: 81
Location: Bracknell
Car Model: ST205
It sounds normal when it boosts until it starts hissing, it was from Scott (SB) so I would hope it is alright :(

Nathan

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 Post subject:
PostPosted: Mon Feb 06, 2006 6:39 pm 
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Club Staff
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Joined: Thu Jul 14, 2005 3:07 pm
Posts: 988
Location: Fareham
Car Model: ST205
Nathan,

Mine makes a whoosh woosh noise on boost, I know that my throttle body to intercooler rubber is split (go anothe on it's way) perhaps yours may be similar?

Check all your hoese, apparently if you put some washing up liquid on them, you can then tell which one is leaking as it will make the washing up liquid bubble?

However I have never tried this, and may be wrong? :oops:
If anyone else who wants to comment please do so ;)

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 Post subject:
PostPosted: Mon Feb 06, 2006 7:02 pm 
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Joined: Wed Jul 13, 2005 6:54 pm
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Nathan sounds liek a split hose or a jubille clip not done up or unable to hold tight. I have also managed to get an old car to boost higher with a large leak by upping teh EBC pressure. It can be done but it doesn't like it!

From meeting SB I am sure he woudlnt knowingly sell a duff turbo - from what I understand his car & turbo was working fine until the engine ceased :-( If any damage had been done to teh turbo I would suspect it smoke like a blankety blank.

Double check all your connections m8

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 Post subject:
PostPosted: Tue Feb 07, 2006 9:27 am 
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Clubman

Joined: Wed Oct 05, 2005 9:03 am
Posts: 81
Location: Bracknell
Car Model: ST205
That is what I was thinking but wanted to make sure, there is no smoke and it boosts up really well until the hissing starts (contradiction there :) ) I will go on a diet and hope my hands shrink to the size of a socket and then I will check all the pipes.

Thanks a lot for your help

Nathan

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 Post subject:
PostPosted: Thu Feb 09, 2006 10:15 am 
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Group N
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Joined: Wed Oct 05, 2005 4:12 pm
Posts: 378
Location: Waterlooville, Hants
Car Model: ST185 CS/RC
The other way of checking for leaks is to have the car sat at idle and spray a bit of easy start here and there. If there's a noticable leak it will suck in the stuff and raise the revs a bit. Could help isolate it, but you'd probably want to clean the rest off afterwards :o

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 Post subject:
PostPosted: Mon Feb 13, 2006 4:44 pm 
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Clubman

Joined: Wed Oct 05, 2005 9:03 am
Posts: 81
Location: Bracknell
Car Model: ST205
Sorted it :)

It was the pipe that goes from the Chargecooler to the inlet manifold :oops: I was checking all the small ones from the actuator getting the hump, couldn't find anything wrong then went to fit the heatshield back on after it took Mr. T 2 weeks to get the right bolts :evil: and found the clip not even tightened up :oops:

Thanks for the advice

Nathan

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