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PostPosted: Sun Jan 02, 2011 10:35 pm 
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Joined: Thu Jul 14, 2005 12:44 pm
Posts: 4067
Location: drinking devil fuel
Car Model: ST205
BAH,

I hoped that replacing the engine, brakes, superstrut etc etc would buy me some years of trouble free motoring..... I was wrong :(

My last trip resulted in a very tedious trip home with loads of vacuum but no boost :(
Turbo was making no turboey noises and the exhaust note was deafaning so I knew it wasn't a split hose :lol:

So today was investigation day

Nothing obvious externally and the turbo appeared to be reasonably intact so I pulled the downpipe off for a better look

What greeted me was this, could have been worse I suppose

Image
Image
Image

The pin on the wastegate has come clean off :shock:

Now bodged back together with an undersised nut and bolt (some bugger has nicked the batteries for my cordless drill so I had a bit of trouble 'drilling' the wastegate arm out :lol: )
Need to figure out a permanent solution now. I think turbo off and weld a clevis pin in place of the snapped off item. Hopefully the bodge will last until it warms up a bit


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PostPosted: Sun Jan 02, 2011 11:42 pm 
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Joined: Wed Jul 13, 2005 6:54 pm
Posts: 3486
Location: On Top
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That has been slowly failing on you steve - the nature of the rusted/clean shear indicates that.

At least your shaft hasn't snapped (ooo-eerrr mrs). Could be a right royal PITA to fix proper. Turbo removal and probably plenty of heat to removed turbine housing.






oh.... love to say I told you so :-)

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JP
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Grey St185 RC
Silver BMW E46 M3
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PostPosted: Mon Jan 03, 2011 1:27 am 
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Joined: Wed Jul 13, 2005 12:06 am
Posts: 4743
Location: Perth, Western Australia
Car Model: ST205
Hmmm, looks like a call to Mr Kershaw's turbo emporium is in order!

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1994 Toyota Celica GT-Four ST205WRC JDM 269bhp @ 0.9bar
1994 Toyota Celica GT-Four Special GT 590bhp @ 1.8bar
1989 Van Diemen RF88/89 Formula Ford 1600
2008 Nissan Patrol GU 3.0L ZD30DDTi 154bhp


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